Taiwan Qualtiy New Film Machine Single Rewinder

Taiwan Qualtiy New Film Machine Single Rewinder
Taiwan Qualtiy New Film Machine Single Rewinder

Tips for using Single Layer High Speed Film Blowing Machine

1. Select appropriate raw materials: Select appropriate raw materials according to the purpose and requirements of the membrane being produced.
2. Equipment cleaning: Clean the equipment regularly, keep waste materials clean, ensure that the entire production process is clean and tidy, and prevent impurities from entering the membrane material.
3. Correct adjustment: Strictly adjust the equipment according to the requirements of the equipment manual and accurately control various parameters.
4. Safe operation: Always check the safety measures of the equipment to ensure stable operation of the equipment and avoid accidents.
5. Fault judgment: During the production process, pay attention to the operation of the equipment at all times, and deal with faults in a timely manner to avoid affecting production.

 

Taiwan Film Blowing Machine Main Technical Variables

 Model

SJ-50/HMB600

SJ-55/HMB800

SJ-60/HMB1000

SJ-65/HMB1200

 Screw Diameter (mm)

Φ50

Φ55

Φ60

Φ65

Screw Length (L/D)

30:1

30:1

30:1

30:1

 Film Width(mm)

200-600

300-800

400-1000

600-1200

 Film Thickness(mm)

0.006-0.10

0.006-0.10

0.006-0.10

0.006-0.10

 Max.Extrusion Output (kg/h)

60

70

80

90

 Die Size(mm)

Φ60/100

Φ80/150

Φ100/200

Φ120/250

Blower

3kw

3kw

3.7kw

4kw

 Cylinder Cooling (Kw)

0.13*2

0.13X2

0.13X3

0.13X3

 Driving Motor(kw)

15

18.5

22

30

Total power(kw)

28

36

40

45

 Cover Dimension L*W*H(m)

5.0*2.1*4.2

5.0*2.3*4.5

5.0*2.3*4.8

5.0*2.3*5

Weight of Machine(kg)

2500

2800

3000

3200

Rewinder parts

Controlling Box

Rewinder parts

Controlling Box

Main Extruder Parts

Traction parts

Main Extruder Parts

Traction parts

 

 

Main Parts Parameter and pictures:

Traction parts: Gusset copied from Taiwan

Gusset copied from Taiwan
1,Gusset parts is copy from taiwan, easy to adjust.
2, Wooden gusset parts is make

Traction motor:
1, 1.5kw,1400rpm running speed
2, Gearbox: 7.5:1 running speed
3, LG inverter controlling the motor running.Save power and speed adjusting.

 
 

Electric parts:  Omron Temperature controller:

1, Digital show
2, Accurate temperature controlling for 3 centigrade
3, Longer life to more 10 years
4, CHINT brand switch and breaker, best quality in China.

 
 

Main motor: Siemens brand

1, Runing Speed: 1400rpm.
2 Motor power: , 380V, 3phase. Power can be changed according yours.
3, Motor Life: more 10 years.

 
 

Gearbox:

1, Fucntion: reduce the speed of transferring.
2, Speed rate: 10:1
3, Gear: Hard surface type, high quality.
4, Lubrication oil for transfering
5: Low noise and longer life

 
 

Heater: Ceramic heater function:

1, Heating faster than stainless heater.
2, Life is longer to 5 years.
3, Keeping hot inside is longer than stainless, save power.
4, High quality ceramic and heating wire Inside.

 
 

Cover: Stainless cover: 

1, Separate stainless cover to control heater better and save the power consuption.
2, Separate blower on stainless cover.
3, Nice outlook for stainess cove.
4, High speed blower to cool barrel.

 
 

Fast screen changer: Fast screen changer: 

1, Save worker working
2, Never leakage for materials
3, Easily to change the fiter, save time

 
 

Double vent air ring:

1, two lip to cool the film, it is faster than one lip.so it can improve the output of machine.
2, it can do HDPE and LPDE film.

 
 

Embossing roller:

1, Dot distance:2mm. We can design it according to yours.
2, Controlled by air cylinder, which is easy to operate, no manual working.

 
 

Banana Rubber Roller: 

which will make the film more even.

 
 

Stronger Structures:

1, 4.5mm thickness Steel tube and 12mm thickness steel plate.
2,It is very stronger design, so when machine running, it will not move. 
3, Final film roll is very even.

 
 

Single Rewinder: 

1, Auto Tension control :film will be more tight
2, After roll change ,can fix air shaft automatic ,easy operate
3. Aluminum roller :film will be more even
4, LG inverter controlling motor speed, save power consumption
5, Counting meter,Alarm calculate the film roll length

 
 

Screw: Copied from Taiwan, Bimetal with Tungsten Carbide

1.Material of screw and barrel: 38CrMoAlA
2.Material Element Analysis:
C: 0.35~0.42 Si: 0.20~0.45 Mn: 0.30~0.60 S: ≤0.035 P: ≤0.035
Cr:1.35~1.65 Al: 0.70~1.10  Ni: ≤0.030  Cu: ≤0.030  Mo:0.15~0.25
3.Hardness of tempering: HB260-290
4.Depth of nitriding: 0.4-0.7mm
5.Hardness of surface: HV900-1050
6.Roughnessof surface:Ra0.32
7.Linearity of screw: 0.015mm/m
8.Bimetal screw: Bimetal layer on the screw thread
9.Hardness of bimetal layer: HRC58-62
10. Depth of bimetal layer: 2-3mm
11. Bimetal layer elements: Fe, Ni, Wc, B, C, Cu, ect

 
 

( New design ,1.cooling fast and 2. air tube will be not tough screw and something hot, not easy break )

 

Fixed Die head: Taiwan design high speeddie head:

1, #45 steel stronger
2, Surface treatment,which make film more transparent
3,bigger size than normal, which improve the output of machines

 
 

Controller box and LG inverter:

1, LG inveter to adjsut the speed of all motor, which can save the power consumption, protect the motor working.   
2, LG inverter is longer time to more 10 years. 
3, Easy to adjust the inverter.

 
 

Single Layer High Speed Film Blowing Machine Whole Machine:

 
 

Tags:Single Layer High Speed Film Blowing Machine

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