Taiwan Qualtiy New Film Machine Single Rewinder

Taiwan Qualtiy New Film Machine Single Rewinder
Taiwan Qualtiy New Film Machine Single Rewinder

Main Technical Variables: 

 Model

SJ-50/HMB600

SJ-55/HMB800

SJ-60/HMB1000

SJ-65/HMB1200

 Screw Diameter (mm)

Φ50

Φ55

Φ60

Φ65

Screw Length (L/D)

30:1

30:1

30:1

30:1

 Film Width(mm)

200-600

300-800

400-1000

600-1200

 Film Thickness(mm)

0.006-0.10

0.006-0.10

0.006-0.10

0.006-0.10

 Max.Extrusion Output (kg/h)

60

70

80

90

 Die Size(mm)

Φ60/100

Φ80/150

Φ100/200

Φ120/250

Blower

3kw

3kw

3.7kw

4kw

 Cylinder Cooling (Kw)

0.13*2

0.13X2

0.13X3

0.13X3

 Driving Motor(kw)

15

18.5

22

30

Total power(kw)

28

36

40

45

 Cover Dimension L*W*H(m)

5.0*2.1*4.2

5.0*2.3*4.5

5.0*2.3*4.8

5.0*2.3*5

Weight of Machine(kg)

2500

2800

3000

3200

 

Main Extruder Parts

Traction parts

Rewinder parts

Controlling Box

 

Main Parts Parameter and pictures:

Screw: Copied from Taiwan, Bimetal with Tungsten Carbide

1.Material of screw and barrel: 38CrMoAlA
2.Material Element Analysis:
C: 0.35~0.42 Si: 0.20~0.45 Mn: 0.30~0.60 S: ≤0.035 P: ≤0.035
Cr:1.35~1.65 Al: 0.70~1.10  Ni: ≤0.030  Cu: ≤0.030  Mo:0.15~0.25
3.Hardness of tempering: HB260-290
4.Depth of nitriding: 0.4-0.7mm
5.Hardness of surface: HV900-1050
6.Roughnessof surface:Ra0.32
7.Linearity of screw: 0.015mm/m
8.Bimetal screw: Bimetal layer on the screw thread
9.Hardness of bimetal layer: HRC58-62
10. Depth of bimetal layer: 2-3mm
11. Bimetal layer elements: Fe, Ni, Wc, B, C, Cu, ect

Main motor: Siemens brand

1, Runing Speed: 1400rpm.
2 Motor power: , 380V, 3phase. Power can be changed according yours.
3, Motor Life: more 10 years.

Gearbox:

1, Fucntion: reduce the speed of transferring.
2, Speed rate: 10:1
3, Gear: Hard surface type, high quality.
4, Lubrication oil for transfering
5: Low noise and longer life

Heater: Ceramic heater function:

1, Heating faster than stainless heater.
2, Life is longer to 5 years.
3, Keeping hot inside is longer than stainless, save power.
4, High quality ceramic and heating wire Inside.

Cover: Stainless cover: 

1, Separate stainless cover to control heater better and save the power consuption.
2, Separate blower on stainless cover.
3, Nice outlook for stainess cove.
4, High speed blower to cool barrel.

( New design ,1.cooling fast and 2. air tube will be not tough screw and something hot, not easy break )

 

Fixed Die head: Taiwan design high speeddie head:

1, #45 steel stronger
2, Surface treatment,which make film more transparent
3,bigger size than normal, which improve the output of machines

Fast screen changer: Fast screen changer: 

1, Save worker working
2, Never leakage for materials
3, Easily to change the fiter, save time

Double vent air ring:

1, two lip to cool the film, it is faster than one lip.so it can improve the output of machine.
2, it can do HDPE and LPDE film.

Electric parts:  Omron Temperature controller:

1, Digital show
2, Accurate temperature controlling for 3 centigrade
3, Longer life to more 10 years
4, CHINT brand switch and breaker, best quality in China.

Controller box and LG inverter:

1, LG inveter to adjsut the speed of all motor, which can save the power consumption, protect the motor working.   
2, LG inverter is longer time to more 10 years. 
3, Easy to adjust the inverter.

Traction parts: Gusset copied from Taiwan

Gusset copied from Taiwan
1,Gusset parts is copy from taiwan, easy to adjust.
2, Wooden gusset parts is make

Traction motor:
1, 1.5kw,1400rpm running speed
2, Gearbox: 7.5:1 running speed
3, LG inverter controlling the motor running.Save power and speed adjusting.

Embossing roller:

1, Dot distance:2mm. We can design it according to yours.
2, Controlled by air cylinder, which is easy to operate, no manual working.

Banana Rubber Roller: 

which will make the film more even.

Single Rewinder: 

1, Auto Tension control :film will be more tight
2, After roll change ,can fix air shaft automatic ,easy operate
3. Aluminum roller :film will be more even
4, LG inverter controlling motor speed, save power consumption
5, Counting meter,Alarm calculate the film roll length

 

Stronger Structures:

1, 4.5mm thickness Steel tube and 12mm thickness steel plate.
2,It is very stronger design, so when machine running, it will not move. 
3, Final film roll is very even.

Whole Machine:

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